Manufacturing Capabilities
Board Specialties
Materials: FR4, FR408, Getek, 4000-13 (and equivalents) Arlon, Isola IS410, Polyimide, Rogers, and many more
Thickness: .0025 to .250
Surface Finishes: Hard Gold, Soft Bondable Gold, Immersion Gold (ENIG), Immersion Tin, ENTEK, Immersion Silver (Imm Ag)
Other: Controlled Impedance, Buried/Blind Vias, Controlled Depth Drilling, Controlled Depth Milling, Sequential Lamination, Oversized
Panels up to 24x30
Data Requirements
Data Format: Gerber RS 274X ODB++, HPGL & DXF, inches or millimeters
Print format: HPGL, PDF, DWG, DXF, or Gerber as above
Mode of Transfer: Email or FTP
Tolerances
Standard thickness tolerance: ±10%
Fabrication tolerance: .xx ± .010, .xxx ± .005
Plated hole tolerance: > .012 hole ± .003 < .012 hole ± .003/- hole size
Non plated hole tolerance: ± .003
Controlled Impedance: ±10%. ± 5% available
Drill
Minimum drill size: .004
Largest drilled hole size: .257
Standard Aspect Ratio: 10:1, max 30:1
Smallest Pad Size: .012 (BGA)
Calipers, Mircrometers, Pin Gauges
Metallization
Outer layer starting copper weight: Ό oz.-3 oz.
Additive copper: .001-.0015
Plated copper in holes: .001-.0015
HASL: .0003- .0008
Standard Connector Tabs:
150΅ Ni 30΅ Au
Standard Gold Body: 150΅ Ni, 30΅ Au
Standard ENIG: 150΅ Ni, 3-8΅ Au
Inner Layers
Edge relief: .010 from edge
Copper weight: 1/4 oz. -3 oz.
Minimum trace/space: .003/ .003
Plated hole plane clearance: .025 over finished hole size, .020 over drilled hole size
Thermals: .010 over finished hole size
Min Inner Layer Drill Trace: .005
Outer Layer Image
Minimum trace/space: .003 / .003
Minimum annular ring: .0035
per side over finished hole
Soldermask and Legend
Mask Type: LPI
Mask colors: Green, Blue, Red, Clear, Black
Clearances: .002 per side
Minimum web: .003
Legend Colors: White, Yellow, Black,
Minimum Line: .006
Engineering
1 VALOR Genesis CAM Workstation, 4 Barco UCAM Workstations, 1 Infinite Graphics CAM Workstation, 1 Barco UTEST Fixture Genius
Test Fixture System, 1 Everett Charles Merlin Advanced Test Fixture Engineering System, 3 Microcraft TPG Test Point Generation Workstations, California Software Systems NC Programming System, Bacon Software JobTrac Enterprise Management System, Polar Impedance Calculation Workstation, Engineering Solutions Impedance Calculation Workstation, Windows 2000 Network, T1 Internet Access
Multi-Layer
OEM 6 Opening Hot Oil Vacuum, Press-Separate Hot/Cold with Semiautomatic Load/Unload, Multiline Acculine Core Punch, Multiline Muli-layer Tooling System, Mitoyo Deep Throat Micrometer, Various Press Plates
Drilling/ Routing
Glenbrook Technologies X-Ray, Registration System, 6 California Software Systems NC Workstation Nodes, 1 Excellon System 2000 Air Bearing Drill CNC-7, 2 Excellon Mark VI Air Bearing Drills CNC-6, 1 Excellon Mark V Drill CNC-6, 1 Excellon EX-200 Driller/ Router CNC-6
1 PDA 2 Head Router, Barnaby Stackmaster Pinner, Radoll Bevelmaster Beveler, Wysong 42 Shear, Various mechanical bevelers, slotter, etc.
Photo Plotting/Artwork Preparation
Barco Silverwriter fully automatic laser photoplotter 16000 DPI, Barco/Gerber Crescent 40 laser photoplotter with autoload 8000 DPI
Glunz & Jenson Multiline Pro Automatic Film Processor, NuArc ultraplus Platemaker, Quantum 24D Diazo Developer
Imaging
JD Picard Inner Layer Punch, Spartanics Automatic Film Punch, 2 OTS Technology, Inc., Dryfilm Laminators, Perkin-Elmer 5kw Exposure Unit
2 Perkin-Elmer 8kw Exposure Unit, Chemcut Model 547 Dryfilm Developer, Chemcut Model 547 LPI Developer, Morton Feed and Bleed Controller, Alpen Technologies Feed and, Bleed Controller, Various Air Cleaners
Wet Process
Chemcut 107 Deburr Machine, Permaganate Desmear Line, Semi-Automated Electroless, Copper Line, 3 500g Acid-Copper Plating Tanks, 1 500g Tin Plating Tank, Chemcut 547XL Etch and Strip Line, Alpen Technologies Feed and Bleed Stripper Controller, Phibro-Tech automated Etch Controller, Surface Technologies Dryfilm Separator, Avalon Technologies A2000, Hot Air Leveler, Chemcut 547 Dryer, Technic E94 Deep Body Gold Plating Line, Duraposit Semi Automatic ENIG Line, Various Scrubbers and Dryers, Pin Gauges and Various, Inspection Equipment
Soldermask / Legend
Circuit automation DP-10 Automatic LPI Coater, Manual Screening Tables, Digitally Controlled Quincy Oven, Digitally Controlled Grieve Oven, NuArc Platemaker FT40V3, Various Screening Supplies and Silkscreen Chases
Electrical Test
Everett Charles 9090SP Dual Access, ECT Repairnet Test Verification, MicroCraft ELX6146 Flying Probe, MicroCraft ELH6146 Flying Probe, MicroCraft EVS Test Verification, ECT Valugrid Test Fixture Assembly System, Various fixture build equipment
Quality Control
Barco Argos 850AOI, Oxford/CMI X-Ray Flourescence, Thickness Measurement System, Tektronics 1502C TDR Impedance Tester, Vision Engineering Dynascope, Buehler Unimet Cross-Section, Microscope and Camera, Pin Gauges, Micrometers, Granite Surface Flatness Tester, Various power Scopes
Waste Treatment
WTS 20 GPM Flow-thru Treatment, WTS Batch Precipitation Treatment, 2 JWI Filter Presses
Plant Support
2 Joy Twistair Rotary Compressors, Quincy 65HP Screw Compressor, Sullair 40HP Compressor, 2 Spencer 7HP Vacuum, 30HP Misting Fume Scrubber, Various Machine Tools and other Maintenance Equipment
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